Engine Division Bangalore
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Welcome to the Engine Division of Hindustan Aeronautics Limited.
HAL, Engine division was established at Bangalore during 1956 for production of Orpheus Turbo Jet Engines under license agreement with  M/S Rolls-Royce.

Over the past seven decades, Engine Division has collaborated with global companies in the area of design, development, manufacture and maintenance of various Aero engines and diversifying into related areas. Since then Division has manufactured more than 3100 engines and repaired & overhauled more than 16,500 engines.

Division   supplies Engines / offers services to Indian defence, civil customers and also to overseas customers. Division has also Exported critical Engine components to other Engine manufacturers like M/s. Safran HE, M/s.Rolls Royce, M/s.Honeywell etc.

Engine division has outsourced more than 2500 components with estimated 12 lakhs Standard Man Hours.Presently, Division is outsourcing the Job work to Tier 3 partners and we are looking for parties capable of partnering at Tier 2 and Tier 1 level.

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We expect the support in the form of:

 

  • Machining of Aluminum alloys, Titanium alloys, Nickel alloys & High Strength Steel involving conventional as well as CNC machining processes.
  • Sheet metal forming.
  • Pipe line manufacture with conventional as well as CNC pipe bending.
  • Gear cutting operations with quality requirements of DIN4 and DIN5.
  • Machining of parts pertaining to families of Casings, Shafts, Vanes, Blades,Discs and Rings etc.
  • Electron Beam Welding of Nickel and steel components.
  • Heat treatment for processes like Stabilisation, Aging, Nitriding,Harden and temper etc.
  • Special process like EDM, Plasma spray, HVOF Coating, D-gun coating etc.
  • Surface / Protective treatment like Electro Plating, Anodizing, Cad-plating etc
  • Head treatment operation for steel and Aluminum alloys like normalizing, tempering, Case Hardening and carbonizing, Annealing, Solutionising and precipitation hardening.
  • Electrical harness/ cables fabrication involving operation like crimping of lugs and soldering of sockets etc.
  • Fabrication of detail tools for machining, sheet metal forming,etc
Engine Division maintains following Quality Management System (QMS) /certificates / accreditations:
  • AS 9100D Quality Management System (QMS) Certification (Based on and Including ISO 9001:2008).
  • AFQMS - Approval of the Firm & its Quality Management Systems from Directorate General of Aeronautical Quality Assurance (DGAQA).
  • Maintenance Organisation Approval (MOA) under Civil Aviation Requirements (CAR) 145 from Directorate General of Civil Aviation (DGCA). 
  • National Aerospace and Defense Contractors Accreditation Program (NADCAP) Approvals.
  • National Accreditation Board for Testing and Calibration Laboratories (NABL) Accreditation
  • Environmental Management Systems (EMS) Certification in accordance with IS/ISO  14001:2004
DART 533 - 2 AND 536 - 2T
The Dart series of Engines were manufactured since 1966 under licence from Rolls Royce, UK. At present, these Engines are being repaired and overhauled. Two Dart Engines power HS-748 aircraft.

This engine has two-stage Centrifugal Compressors, three- stage Turbine and utilises water methanol injection to increase the shaft Horse Power.
Main Characteristics
Maximum Diameter (m)0.960
Length (m)2.490
Weight (kg)628.6
Power (shp) 533-2 1835 (dry)
1990 (wet)
536-2T1835
2040 (wet)
Specific Fuel Consumption (kg / kg-hr) 0.348
ORPHEUS 70105
Orpheus 70105, indigenously modified by HAL, is a derivative of Orpheus 701 at lower rating and is the Power Plant for Kiran MK II Aircraft indigenously designed by HAL.
Main Characteristics
Maximum Diameter (m)0.822
Length (m)2.290
Weight (kg)420
Thrust (kg) 1875
Specific Fuel Consumption (kg / shp-hr)0.348
AVON
Avon is a Turbo Jet Engine designed and developed by Rolls Royce and is being overhauled / repaired under licence at HAL from 1959. Avon MK 1 is used in Canberra Trainer Aircraft. Avon MK 109 is used in Canberra Bomber and Avon MK 203 / 207 power the Hunter Fighter.
Main Characteristics
  AvonMK 1 AvonMK 109 AvonMK 203/207
Maximum Diameter (m) 1.07 1.09 1.05
Length (m) 2.58 3.53 3.12
Thrust (kg) 2955 3363 4613
Specific Fuel Consumption(kg / kg-hr) 0.94 0.95 0.88
ADOUR MK 804 E
The Adour MK 804 Engine is being repaired and overhauled under licence from Rolls Royce, UK. This is similar in construction to the MK 811 engine.
Main Characteristics
Maximum Diameter (m)1.278
Length (m) 2.990
Weight (kg) 733
Thrust (kg) 2343 (dry)
3347 (wet)
Specific Fuel Consumption (kg / kg-hr) 0.79
Gnome 1400 - IT
The Gnome 1400 - IT engines being repaired and overhauled under licence from Rolls Royce, UK and is the Power Plant for Seaking Helicopter.

It is a Turbo shaft single spool with 10-stage Axial Compressor, two-stage Turbine and free Power Turbine.
Main Characteristics
Maximum Diameter (m)0.574
Length (m)1.376
Weight (kg) 168
Power (shp) 1535
Specific Fuel Consumption (kg / kg-hr) 0.276
Service facilities in HAL Engine Division
  • REPAIR & OVERHAUL OF AERO ENGINES
  • ROH  AND RIG RTESTING OF ROTABLES
  • DEFECT INVESTIGATION OF ENGINES AND ROTABLES
  • MOD COMPLIANCE
  • INSITU REPAIR AT CUSTOMER OPERATING BASES
  • PERMANENT FIELD SERVICE REPRESENATATIVES PLACED AT CUSTOMER BASES TO SUPPORT 1 & 2 LINE SERVICING.
  • CUSTOMER TRAINING
  • SUPPLY OF MAINTENANCE SPARES, TOOLS AND TEST EQUIPMENTS
  • SUPPLY OF TECHNICAL LITERATURES AND PUBLICATION
  • AOG MANAGEMENT
  • ESTABLISHMENT OF MODULE CHANGE & ENGINE TESTING FACILITY AT CUSTOEMR BASES
  • ENGINE HEALTH MONITORING LIKE SPECTROMETRIC OIL ANALYSIS , BOROSCOPIC INSPECTION ETC

Deputy General Manager

Customer Service & Marketing

Engine Division

Hindustan Aeronautics Limited

Bangalore Complex

Post box No. 9310

C V Raman Nagar

Bangalore-560093

 

Telephone: 91-80-22313628,22326593

Fax: 91-80-22314686

E-mail: customer_support .engines@hal-india.co.in, sales.engiens@hal-india.co.in

 

General Manager

Engine Division

Hindustan Aeronautics Limited

Bangalore Complex

Post box No. 9310

C V Raman Nagar

Bangalore-560093

 

Telephone: 91-80-22312753

Fax: 91-80-22311180

GEN FAX :91-80-22311397

E-mail: gm.engines@hal-india.co.in